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Automated Optical Inspection Systems SMT AOI Machine 3D AOI For SMT production line

Automated Optical Inspection Systems SMT AOI Machine 3D AOI For SMT production line

A domestically produced 3D Automated Optical Inspection (AOI) system is a sophisticated machine used in the electronics manufacturing industry to inspect printed circuit boards (PCBs) for defects and ensure quality control. This technology employs advanced imaging techniques to provide detailed three-dimensional representations of PCB assemblies, allowing for thorough inspection of components and solder joints.

Functionality:

1. 3D Imaging Technology: The 3D AOI system utilizes multiple high-resolution cameras and sophisticated optics to capture detailed images of the PCB from various angles. This enables the machine to generate accurate 3D models, which are essential for detecting defects that may not be visible with traditional 2D inspection methods.

2. Comprehensive Defect Detection: The system is designed to identify a wide range of defects, including missing components, misalignment, insufficient solder, solder bridging, and other anomalies. The advanced algorithms analyze the 3D images to ensure that every aspect of the PCB meets quality standards.

3. High-Speed Inspection: Domestic 3D AOI systems are engineered for high-speed operation, capable of inspecting thousands of components per hour. This efficiency is crucial for meeting the demands of modern production lines, where rapid turnaround times are essential.

4. Automated Reporting: The 3D AOI system generates detailed inspection reports that document any detected defects, along with images and measurement data. This information is invaluable for quality assurance and process improvement, allowing manufacturers to address issues promptly.

5. User-Friendly Interface: Most 3D AOI systems feature intuitive software interfaces that facilitate easy setup and operation. Users can quickly create inspection programs, adjust parameters, and monitor inspection results in real time.

6. Integration with Production Lines: Many domestic 3D AOI machines can be integrated with other manufacturing equipment, such as pick-and-place machines and reflow ovens. This integration enhances overall production efficiency and allows for seamless data exchange across the manufacturing process.

Product name	AOI machine
Model	WZ-A510
Measurement Principle	Sinewhite projection PMPinspection
Measurements	Missingparts,ofset,rotation,three-dimensional polarity, upside down, 0CV, side standing, tombstone, poor soldering, etc.
DetectionofNon-PerformingTypes	Solder tip,soldervolume percentage.excessive solder, insufficient solder, bridge, hole plugging, solder filet, pad contamination, etc.
Lens Resolution	6.5M 13.5um/16.5um
Accuracy	XY(Resolution):10um
Repeatability	height:<lum(4Sigma);volume/area:<1%(4Sigma);
Gage R&R	<10%
lnspection Speed	0.45 SEC/FOV
Quanlity ofInspection Head	4
Mark-point Detection Time	0.5sec/piece
Maximun Meauring Head	15mm
Maximum height ofelement on PCB	40mm
Maximun Measuring Height of PCB Warp	士5mm
Minimum element	01005
Maximun Loading PCB& Detection Size(X*y)	450x450mm600x686mm
Conveyor Setup	frontorbit(backorbit asoption)
PCBTransfer Direction	Left to right or Right to left
ConveyorWidth Adiustment	manual & automatic
EngineeringStatistics	SPC:Production Trend ; Xbar-R Chart; xbar-s chart; CP&CPK; %Gage Repartability Data; A0l Daily/Weekly/Monthly Reports
Gerber and CADGerber&CAD Data lmport	support Gerber format (274x,274d),Artificial called the pattern, X/ import CAD
OperatingSystem Support	Windows 10 Professional (64 bit)
Equipment Diemension and Weight	W1000xD1174xH1550(510),985Kg W1180xD1330xH1550(630),1180Kg
0ptional	1 D /2 D Barcode Scanner, Badmark Function; three-point function; offline programming; Repair Station

Usage Instructions:

1. Initial Setup: Before operation, ensure that the 3D AOI machine is properly installed and calibrated. Connect it to the necessary power supply and data systems, and perform any required software updates.

2. Load the PCB: Place the PCB assembly onto the machine's inspection stage, ensuring it is securely positioned and properly aligned. Use fixtures if necessary to prevent movement during inspection.

3. Configure the Inspection Program: Using the machine’s software interface, select or create an inspection program tailored to the specific PCB design. This may involve defining component types, inspection parameters, and acceptable defect thresholds.

4. Initiate the Inspection Process: Start the inspection by activating the system. The 3D AOI machine will capture images of the PCB from multiple angles, generating a detailed 3D representation for analysis.

5. Monitor the Inspection: Observe the inspection process in real time. The machine will automatically analyze the images and compare them against predefined standards to identify any defects.

6. Review Inspection Results: Once the inspection is complete, review the generated report, which will highlight any detected defects along with relevant images and measurements. Pay attention to any critical issues that require immediate attention.

7. Take Corrective Actions: Based on the inspection results, take necessary corrective actions, such as reworking or replacing defective components. Document these actions for quality control and future reference.

8. Maintain the AOI System: Regularly clean and maintain the 3D AOI machine, following the manufacturer’s guidelines. This includes checking optical components, calibrating the system, and updating software as needed to ensure optimal performance.

9. Integration with Quality Control Processes: Incorporate the findings from the AOI inspection into your overall quality control processes. Use the data to inform production adjustments, training needs, and process improvements.

Shenzhen Wenzhan Electronic Technology Co., Ltd. was established in 2009,more than 15 years of working experiences in SMT area, Is a professional SMT pick&place machine and the machine parts service providers. Our products are sold all over the world, and we have made many foreign friends all over the world.
Company mainly provide SAMSUNG /YAMAHA / FUJI / /JUKI SMT machine parts’ sales and maintenance services.
We stick to the principle of "quality first, service first, continuous improvement and
innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we provide the products with good quality at the reasonable price. Comprehensive after-sales service, with professional technicians readily available to answer your questions, ensures you can have peace of mind.

other machine
We are smt support provider for smt machine parts and equipment .such as reflow solder oven, Wave Soldering Machine, Pick and Place Machine, SMT PCB Printer, SMT AOI SPI Machine, SMT Reflow Oven, PCB conveyor , smd counter ,loader & unloader machine ,nozzle / feeder , feeder storage cart smt reel rack , smt grease , solder paste mixer, KIC thermal profiler,smt tape ,SMT Assembly line and so on .
wenzhan Techonologies Co.,Ltd
In 2009, Shenzhen wenzhan Technology Co., Ltd. was established to build a more timely and effective communication platform, and realize the company's service tenet of serving leading customers.The engineers of the company are professional technicians who have been certified by the original factory for more than 10 years. They always adhere to the value of putting the interests of customers first, and provide customers with high-quality equipment accessories, consumables, fixtures and technical support services.

In order to effectively reduce the cost of customers, the company set up a machining plant, and changed most of the feeder parts to self-produced parts, so as to ensure sufficient inventory and reduce the cost of customers at the same time.

Why Choose Us?
It is precisely because wenzhan technology has the following advantages over the same industry that
more and more customers choose wenzhan as their preferred supplier.

1. Professional pre-sales advice support

2. Excellent after-sales technical service

3. Flexible payment and return policy

4. One stop solution for SMT accessories

5. Stock in the factory with sufficient stock and fast delivery

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Categories	SMT AOI Machine
Brand Name:	WZ
Model Number:	WZ-A510
Place of Origin:	CHINA
MOQ:	1
Price:	Negotiable
Payment Terms:	L/C, D/A, D/P, T/T
Supply Ability:	2000
Delivery Time:	3~5 DAY
Packaging Details:	WOODEN BOX
Product name:	SMT AOI Machine 3D AOI
model:	WZ-A510
Accuracy:	XY(Resolution):10um
lnspection Speed:	0.45 SEC/FOV
Maximun Meauring Head:	15mm
Minimum element:	01005
Maximun Loading PCB& Detection Size(X*y):	450x450mm 600x686mm
Weight:	1180Kg