High Speed Strut Channel Roll Forming Equipment PLC Control System

High Speed Strut Channel Roll Forming Machine PLC Control System 10-15m/min 22KW

Product Description:

A Unistrut channel roll forming machine is a specialized piece of equipment designed for the manufacturing of Unistrut channels. Unistrut is a brand of channel support systems used for a variety of applications, including electrical, mechanical, and industrial installations. The channels are typically made of metal and are known for their strength and versatility.

Features:

• Decoiler:

  • A decoiler is used to hold and feed the metal coil into the machine. It allows for a continuous and smooth operation by ensuring a steady supply of material.

• Leveling Unit:

  • A leveling unit is often integrated to ensure that the metal strip is flat and uniform before it enters the forming section. This helps maintain the quality and accuracy of the final product.

• Roll Forming Stations:

  • Multiple roll forming stations are set up in the machine, each performing a specific bending or shaping operation on the metal strip. The configuration of these stations can be adjusted to produce different Unistrut channel profiles.

• Quick Changeover:

  • Some machines are designed for quick changeovers between different channel profiles. This feature is beneficial when there is a need to produce various sizes and configurations of Unistrut channels.

• Cutting Mechanism:

  • A cutting mechanism is incorporated to cut the formed channel to the desired length. This can be a flying cutoff system or a stationary shear, depending on the design of the machine.

• Material Thickness Adjustment:

  • The machine may have features to adjust for different material thicknesses, ensuring compatibility with various materials commonly used in Unistrut channel production, such as steel or aluminum.

• Automated Control System:

  • Modern machines often come with a computerized control system that allows for easy programming, monitoring, and adjustment of the manufacturing process. This enhances precision and consistency in production.

• Safety Features:

  • Safety features, such as emergency stop buttons, safety guards, and sensors, are incorporated to protect operators and prevent accidents during machine operation.

• Quality Control Systems:

  • Some machines include sensors and monitoring systems to check the quality of the formed channels. This helps ensure that the final products meet the required specifications and standards.

• Speed Control:

  • Variable speed control mechanisms allow operators to adjust the production speed based on the requirements of the manufacturing process and the material being used.

• Tooling Options:

  • The machine may support different tooling options to accommodate various Unistrut channel profiles and designs.

• Energy Efficiency:

  • Energy-efficient components and systems may be integrated to minimize power consumption during operation.

Technical Parameters:

Applications:

Solar photovoltaic frames are specialized brackets designed to securely place and install solar panels in solar photovoltaic power generation systems. These frames are typically made of aluminum alloy, carbon steel, or stainless steel and are commonly mounted on utility poles or roofs. They can either be stationary or a tracking system that follows the movement of the sun. In some instances, solar panels may also be mounted on racks above ground. However, it is generally not recommended to install them on a roof due to potential leaks, maintenance challenges, and overheating. On the other hand, roof mounts tend to have better protection against theft or damage and may offer the best sunlight exposure.

Tilt mounts allow for the adjustment of the panel's angle to optimize energy production based on your location and can be changed seasonally. Although they are more visually prominent than flush mounts, they typically result in higher energy generation. By angling the rack upward, it can also be strategically placed facing due south on a south-facing roof, further increasing energy production.

Support and Services:

The Strut Channel Roll Forming Machine is a highly efficient and versatile machine used for producing strut channels for various industrial and construction applications. It is designed with advanced technology and high-quality components to ensure optimal performance and durability.

Our technical support team is available 24/7 to assist with any questions or concerns regarding the operation, maintenance, and troubleshooting of the Strut Channel Roll Forming Machine. We provide comprehensive training and documentation to ensure that our customers are able to operate the machine with ease and efficiency.

We offer a wide range of services to support our customers and their Strut Channel Roll Forming Machine, including installation, commissioning, and on-site training. Our team of experienced technicians is also available for regular maintenance and repairs to keep the machine running at its best.

In addition, we provide timely and efficient spare parts replacement to minimize any downtime and ensure continuous production. Our customer service team is always ready to assist with any inquiries and strive to provide the best possible service to our customers.

With our technical support and excellent service, our customers can rely on our Strut Channel Roll Forming Machine to meet their production needs and achieve maximum efficiency and profitability.

Packing and Shipping:

The Strut Channel Roll Forming Machine is carefully packed and shipped to ensure its safety and integrity during transportation.

The machine is first wrapped in protective materials and then placed in a sturdy wooden box to prevent any damage during handling. The box is then sealed and labeled with the necessary shipping information.

For shipping, the machine can be transported via sea, air, or land depending on the customer's preference and location. Our team will work closely with reliable and experienced freight forwarders to ensure timely and efficient delivery.

Upon arrival at the designated destination, the machine will be unloaded and inspected for any damages. Any issues will be promptly addressed by our team to ensure customer satisfaction.

Our goal is to provide our customers with a hassle-free experience from the moment they purchase the Strut Channel Roll Forming Machine until it reaches their doorstep.

FAQ

1. Q: What's the warranty period? (24hours online)

12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

2. Q: Do you have installation and commissioning service?

A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

(Normally ,It takes about a week to install )

3. Q: What’s your after-sales service ?

We provide 24-hour online service for our customers.

And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

4. Q: What's your delivery time ?

Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

5. Q: You are trading company or factory?

We are Manufacturer, and we export our machine by ourselves.

6. Q: Do you provide customized machine?

Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

7. Q: How to visit your factory?

We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

Pudong Airport, about 3 hours.

It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

It is very convenient.Please let me know if you have booked the tickets

so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

8. Q: How to place order ?

Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

9. Q: What certificate do you have ?

We have CE and ISO certificate.

10. Q: What are your terms of payment ?

First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

11. Q: What can you do if the machine breaks down?

We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .