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22kW Rack Upright Roll Forming Machine PLC Storage Rack Roll Forming Machine

Categories Rack Upright Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
MOQ: 1SET
Payment Terms: TT,LC
Price: USD 56500-69800 per set
Supply Ability: 5 sets per month
Delivery Time: 50-60 working days
Packaging Details: Naked and fixed in the container using steel wire
Motor Power: 22kW
Power Source: Electric
Forming Speed: 10-15m/min
Control System: PLC
Roller Stations: 16
Roller Material: Cr12
Warranty: 1 Year
Frequency: 50Hz/60Hz
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    22kW Rack Upright Roll Forming Machine PLC Storage Rack Roll Forming Machine

    1 Year Steel Rack Upright Roll Forming Machine for Cutting Type Hydraulic Cutting

    Product Description:

    Rack Upright Roll Forming Machine

    The Rack Upright Roll Forming Machine is an advanced and efficient machine used in the production of rack uprights. It is a sophisticated piece of equipment that is made up of several key components:

    1.Decoiler

    The decoiler is responsible for unwinding the metal sheets that will be rolled into shape. It ensures a steady and continuous supply of material for the rest of the machine to work with.

    2.Guide

    The guide helps to guide the metal sheets through the various stages of the roll forming process. It ensures that the sheets are in the correct position for each step.

    3.Leveling

    In this stage, the metal sheets are flattened and straightened to ensure they are perfectly even and ready for the rest of the process.

    4.Hydraulic Punching

    The machine also includes a hydraulic punching system, which can create holes or other shapes in the metal sheets as needed. This adds versatility to the types of rack uprights that can be produced.

    5.Roll Forming

    The main function of the machine, the roll forming stage uses a series of rollers to gradually shape the metal sheets into the desired profile for the rack uprights. This process requires precision and efficiency to create high-quality products.

    6.Hydraulic Cutting

    Once the metal sheets have been formed, the hydraulic cutting system precisely cuts them to the required length. This helps to ensure the finished products are all uniform and of the desired size.

    7.Output Table

    The output table is where the finished rack uprights are collected and stacked for further processing or shipment. It is an essential part of the overall production process.

    8.Electrical Control System

    All of these components are controlled and coordinated by an advanced electrical system, which ensures the efficient and accurate operation of the machine.

    We offer a variety of roll forming machines that can be customized to meet your specific needs. Simply send us your profile drawing and we will provide you with a detailed quotation. Don't hesitate to contact us for all your rack upright production needs.

    Technical Parameters:

    Material of coilItemsSpecifications
    MaterialGalvanized steel/Black steel
    Material WidthAs per sketch
    Material Thickness1-3mm
    Uncoiler3T manual
    Leveling & Servo FeedingRollers3roller up, 4rollers down
    Feeder power1.1Kw
    Hydraulic punching deviceHydraulic power7.5KW
    Punching typeHydraulic punching
    Punching Moulds2sets
    Mould materialCr12Mov
    Forming systemLine Speed4-6 m/min
    Roller Stations16stations
    Roller MaterialGcr15,quenching, HRC55-58°
    Shaft Material45#steel
    Shaft DIA70mm
    Main Motor Power22 kw
    StructureWall plate
    Way Of DriveChain
    Hydraulic Cutting systemBlade materialCr12Mov
    Tolerance+-1.5mm
    Hydraulic power5.5KW
    Electrical control systemPLCPanasonic
    Electric Source380V, 50HZ,3 phase
    EncoderOmron

    Applications:

    Racks upright, also known as pallet racks, are a commonly used material handling storage system. They are specifically designed to store materials on pallets, making it easier for companies to store and retrieve large quantities of goods. There are various types of pallet racking available, but they all share the common purpose of allowing palletized materials to be stored horizontally in multiple rows.

    Regardless of the specific type of pallet racking being used, upright racks play an integral role in the overall system. This is because loaded pallets often need to be placed on upright racks for storage. Not only does this help with organization and space management, but it also ensures the safety and stability of the stored materials.

    In order to effectively utilize upright racks, it's important to carefully plan and design the racking system based on the specific needs and requirements of the materials being stored. This may include considering factors such as weight, size, and quantity of the palletized materials.

    In conclusion, racks upright provide a practical and efficient solution for storing materials on pallets. By incorporating them into a racking system, companies can improve their material handling processes and maximize their storage space. With proper planning and design, upright racks can greatly benefit any warehouse or storage facility.

    Customization:

    Customization Services for Rack Upright Roll Forming Machine

    At Dingbo, we understand the importance of a reliable and efficient rack upright roll forming machine for your business. That's why we offer customization services for our brand name DBKJ upright roll forming machine to cater to your specific needs.

    Our DBKJ model is a high-quality upright roll forming machine designed to produce strong and durable galvanized steel uprights for pallet rack storage. With its 16 roller stations and advanced PLC control system, this machine ensures precise and efficient production of uprights.

    Customization Options

    We offer a variety of customization options for our DBKJ upright roll forming machine, including:

    • Customized roller stations to meet specific size requirements
    • Additional safety features for enhanced operator protection
    • Alternate cutting types such as flying saw or saw-tooth blade
    • Integration of RFID technology for improved tracking and inventory management

    Our team of experienced engineers will work closely with you to understand your production needs and provide tailored solutions to maximize the efficiency and productivity of your rack upright roll forming process.

    Why Choose Dingbo?

    With years of experience in the roll forming industry, Dingbo is dedicated to providing high-quality and customizable solutions to meet the unique needs of our customers. Our DBKJ upright roll forming machine is backed by a 1-year warranty to ensure your satisfaction and peace of mind.

    Choose Dingbo for your rack upright roll forming needs and experience reliable and efficient production with our top-of-the-line customization services.

    Support and Services:

    Rack Upright Roll Forming Machine Technical Support and Services

    At Rack Upright Roll Forming Machine, we are dedicated to providing top-quality technical support and services to our customers. Our goal is to ensure that our machines are running at peak performance and that our customers are satisfied with their purchase.

    Technical Support

    Our team of highly skilled and knowledgeable technicians are available to assist you with any technical issues or questions you may have about our Rack Upright Roll Forming Machine. We offer remote support, on-site visits, and phone consultations to address any concerns and provide solutions in a timely manner.

    Our technical support services include:

    • Installation and setup assistance
    • Troubleshooting and problem-solving
    • Machine maintenance and repair
    • Software updates and upgrades
    Training

    In addition to technical support, we also offer comprehensive training for our Rack Upright Roll Forming Machine. Our training programs are designed to educate our customers on the proper operation and maintenance of the machine, as well as safety protocols.

    Our training includes:

    • On-site training at your facility
    • Hands-on demonstration of machine operation
    • Instruction on machine maintenance and troubleshooting
    • Training on safety procedures and best practices
    Spare Parts and Accessories

    We understand the importance of keeping your machine running smoothly and efficiently. That's why we offer a wide range of spare parts and accessories for our Rack Upright Roll Forming Machine. Our parts are made with high-quality materials and are compatible with our machines, ensuring optimal performance.

    Our spare parts and accessories include:

    • Rollers and shafts
    • Cutting blades
    • Electrical components
    • Hydraulic components
    • And more!
    Warranty

    All of our Rack Upright Roll Forming Machines come with a standard warranty to give our customers peace of mind. Our warranty covers any defects in materials or workmanship for a specified period of time. If any issues arise during the warranty period, we will provide free repairs or replacements.

    For more information on our technical support and services, please contact us. We are committed to providing exceptional support and ensuring the success of your business with our Rack Upright Roll Forming Machine.

    Packing and Shipping:


    FAQ

    1. Q: What's the warranty period? (24hours online)

    12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

    2. Q: Do you have installation and commissioning service?

    A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

    B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

    C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

    (Normally ,It takes about a week to install )

    3. Q: What’s your after-sales service ?

    We provide 24-hour online service for our customers.

    And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

    4. Q: What's your delivery time ?

    Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

    5. Q: You are trading company or factory?

    We are Manufacturer, and we export our machine by ourselves.

    6. Q: Do you provide customized machine?

    Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

    7. Q: How to visit your factory?

    We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

    arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

    Pudong Airport, about 3 hours.

    It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

    It is very convenient.Please let me know if you have booked the tickets

    so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

    By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

    8. Q: How to place order ?

    Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

    9. Q: What certificate do you have ?

    We have CE and ISO certificate.

    10. Q: What are your terms of payment ?

    First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

    11. Q: What can you do if the machine breaks down?

    We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .

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