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Steel Profiles Step Beam Roll Forming Machine Servo Cutting High Speed 0-20m/Min

Categories Rack Upright Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
MOQ: 1SET
Payment Terms: TT,LC
Price: USD 56500-69800 per set
Supply Ability: 2 sets per month
Delivery Time: 50-60 working days
Packaging Details: Naked and fixed in the container using steel wire
Control System: PLC
Warranty: 1 Year
Forming Speed: 10-15m/min
Roller Stations: 16
Material: Steel
Power Source: Electric
Punching: Press Machine
Roller Material: Cr12
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    Steel Profiles Step Beam Roll Forming Machine Servo Cutting High Speed 0-20m/Min

    Steel Profiles Step beam Roll Forming Machine with Servo cutting high speed 0-20m/min

    Product Description:

    A step beam roll forming machine is a type of equipment used in the manufacturing industry to produce step beams, which are structural components commonly used in the construction of buildings, bridges, and other structures. The roll forming process involves feeding a continuous strip of metal through a series of rolls that gradually shape the material into the desired profile.
    1. Feature:

    2. Material Loading:

      The process begins with loading a coil of metal strip, typically steel or aluminum, onto the uncoiler of the roll forming machine.
    3. Uncoiling:

      The metal strip is gradually unwound from the coil, and its flat form is fed into the roll forming machine.
    4. Leveling and Pre-Cutting:

      Some roll forming machines include leveling and pre-cutting stations to ensure the material is flat and to cut it to the desired length before entering the forming section.
    5. Roll Forming:

      The heart of the roll forming machine is the series of forming rolls. These rolls are strategically positioned to gradually shape the flat metal strip into the profile of a step beam. Each set of rolls performs a specific bending or forming operation.
    6. Servo Cutting:

      After the metal strip has been formed into the step beam profile, a cutting mechanism is employed to cut the beam to the required length. This may involve flying cutoff presses or other cutting methods.
    7. Stacking or Packaging:

      The finished step beams are either stacked or packaged for transportation and further processing. Some roll forming lines may include automated stacking or packaging systems.
    8. Technical Data
    Material of coil Items Specifications
    Material GI
    Material Thickness 1.5mm
    Forming system Leveler 7Rollers (3 roller up 4rollers down)
    Rolling Speed 0-25m/min
    Roller Stations 16stations
    Roller Material Gcr15
    Shaft Material 45#steel
    Shaft DIA D68mm
    Main Motor Power 2*7.5KW
    Frame Casting steel
    Transmission Chain
    Mobile power 1.5KW
    Servo cutting Hydraulic power 5.5KW
    Servo motor power 2.2KW
    Cutter material Cr12Mov
    Tolerance +-1.5mm
    Electrical control system Electric Source 380V, 50HZ,3 phase
    PLC Panasonic
    Boxing machine Rollers 5 stations
    Power 3KW
    Sizes adjustment Automatic
    Mobile Power 0.75KW
    Shaft DIA 68mm

    Applications:

    A step beam roll forming machine is primarily used for manufacturing step beams, which are structural components widely used in the construction industry. These beams are commonly employed in various applications where a durable and load-bearing support structure is required. Here are some of the key applications of step beams:

    1. Building Construction:

      Step beams are frequently used as primary structural elements in the construction of buildings. They provide support for floors, roofs, and other load-bearing components.
    2. Warehouses and Distribution Centers:

      Step beams are integral parts of pallet racking systems commonly found in warehouses and distribution centers. They serve as horizontal supports for pallets, enabling efficient storage and retrieval of goods.
    3. Industrial Structures:

      In industrial settings, step beams are utilized in the construction of platforms, mezzanines, and other structures requiring robust support.
    4. Storage Systems:

      Step beams play a crucial role in various storage systems, such as shelving units and rack systems. They provide the necessary strength to support the weight of stored items.
    5. Logistics and Material Handling:

      Step beams are widely used in logistics and material handling applications, especially in the design of conveyor systems and other equipment that requires sturdy support structures.
    6. Prefab Construction:

      In the realm of prefabricated or modular construction, step beams are often used to create the structural framework for modular buildings and components.
    7. Bridge Construction:

      In certain types of bridge construction, step beams may be employed as part of the bridge structure, providing support and stability.
    8. Commercial and Residential Construction:

      Step beams can be used in both commercial and residential construction for various structural elements, including floors, roofs, and framing.

    Customization:

    Rack Upright Roll Forming Machine - Customization Service

    Brand Name: Dingbo

    Model Number: DBKJ

    Place of Origin: China

    Certification: CE ISO

    Minimum Order Quantity: 1SET

    Payment Terms: TT,LC

    Roller Material: Cr12

    Forming Speed: 10-15m/min

    Frequency: 50Hz/60Hz

    Power Source: Electric

    Cutting Type: Hydraulic Cutting

    Customization Service:

    • Customized design according to client's specific requirements
    • Customized production process to ensure high efficiency and precision
    • Customized color options for machine and finished products
    • Customized packaging and shipping solutions to meet client's needs
    • Customized after-sales service to ensure customer satisfaction

    This Rack Upright Roll Forming Machine, also known as a Pallet Rack storage roll forming machine, is designed and manufactured by Dingbo in China. It is a highly efficient and durable machine, made with galvanized steel and equipped with a high-quality Cr12 roller. With a forming speed of 10-15m/min and a frequency of 50Hz/60Hz, this machine is able to produce high-quality box beams at a rapid pace. The cutting type is hydraulic, ensuring precise and clean cuts. Our machine is also certified with CE and ISO, guaranteeing its reliability and safety.

    At Dingbo, we offer customization services to meet the unique needs of our clients. We understand that every customer has different requirements and we strive to provide tailored solutions. With our high-speed and efficient production process, we are able to deliver customized machines with high precision and quality. Trust Dingbo for all your roll forming needs and experience our reliable and efficient customization service.

    Packing and Shipping:

    Our Step beam Roll Forming Machine is carefully packaged to ensure safe and secure transportation to its destination.

    Packaging Details
    • The machine is first wrapped in a layer of protective plastic to prevent any scratches or damage during shipping.
    • It is then placed in a sturdy wooden crate to provide additional protection during transit.
    • The crate is sealed and labeled with the necessary shipping information.
    Shipping Methods

    We offer a variety of shipping options to accommodate our customers' needs. These include:

    • Sea freight: Our machine can be shipped via sea freight for larger orders and longer distance shipments.
    • Air freight: For urgent orders, we also offer air freight services to ensure timely delivery.
    • Land transportation: We can arrange for the machine to be transported by land for customers located in nearby countries.

    Our team will work closely with our customers to determine the most suitable shipping method based on their specific requirements.

    Upon shipment, we will provide our customers with a tracking number to monitor the status of their order.

    We take great care in packaging and shipping our machine to ensure it arrives in perfect condition. Thank you for choosing our product!

    FAQ

    1. Q: What's the warranty period? (24hours online)

    12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

    2. Q: Do you have installation and commissioning service?

    A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

    B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

    C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

    (Normally ,It takes about a week to install )

    3. Q: What’s your after-sales service ?

    We provide 24-hour online service for our customers.

    And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

    4. Q: What's your delivery time ?

    Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

    5. Q: You are trading company or factory?

    We are Manufacturer, and we export our machine by ourselves.

    6. Q: Do you provide customized machine?

    Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

    7. Q: How to visit your factory?

    We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

    arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

    Pudong Airport, about 3 hours.

    It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

    It is very convenient.Please let me know if you have booked the tickets

    so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

    By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

    8. Q: How to place order ?

    Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

    9. Q: What certificate do you have ?

    We have CE and ISO certificate.

    10. Q: What are your terms of payment ?

    First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

    11. Q: What can you do if the machine breaks down?

    We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .

    Quality Steel Profiles Step Beam Roll Forming Machine Servo Cutting High Speed 0-20m/Min for sale
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