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PLC Control System Floor Deck Roll Forming Machine Cr12 Roller Material

Categories Deck Floor Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
MOQ: 1SET
Delivery Time: 50-60 working days
Payment Terms: TT, L/C
Price: USD 38000-70000 per set
Supply Ability: 20 sets per month
Packaging Details: Naked and fixed in the container using steel wire
Weight: 8-10T
Product Type: Roll Forming Machine
Control System: PLC
Forming Speed: 10-15m/min
Roller Material: Cr12
Shaft Diameter: 85mm
Roller Stations: 24
Dimension: 10m*1.5m*1.2m
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    • Product Details
    • Company Profile

    PLC Control System Floor Deck Roll Forming Machine Cr12 Roller Material

    0.8-1.2mm Thickness Deck Floor Roll Forming Machine with PLC Control System and Cr12 Roller Material

    Product Descriptions

    A deck floor roll forming machine is a specialized piece of equipment used for the continuous and automated production of metal deck floor panels. These panels, which are commonly used in construction for flooring systems, can be found in a variety of structures, such as commercial buildings, industrial facilities, and residential constructions.

    The roll forming process is crucial for creating these panels. It involves shaping a flat metal strip into the specific profile needed for the deck floor panels. This process is continuous and automated, allowing for efficient and precise production of high-quality panels.

    With the use of a deck floor roll forming machine, construction projects can be completed more efficiently and with greater consistency. This specialized equipment eliminates the need for manual labor and enables the production of panels in large quantities. It also ensures panels are of uniform size and shape, resulting in a strong and stable flooring system.

    The continuous production of metal deck floor panels also offers various benefits to construction sites. It reduces material waste and transportation costs, as well as the time needed for installation. Additionally, these panels are durable and have high load-bearing capabilities, making them ideal for a wide range of construction projects.

    To sum up, a deck floor roll forming machine is a valuable tool in the construction industry that automates the production of metal deck floor panels. With its efficient and precise processes, it contributes to the creation of strong and stable flooring systems, ultimately streamlining the construction process and reducing costs.

    Profile drawing to design

    Working Flow

    Manual uncoiler–Feeding and Levelling--Punching--Roll-forming -- Hydraulic-cutting -- Output table

    Product Parameters

     ItemsSpecifications
    Material of coilMaterialGI Steel
    Material WidthAs per sketch
    Material Thickness0.8-1.2mm
    Manual Uncoiler5 tons
    Rolling Speed10-15m/min
    Forming systemRoller Stations24 Stations
    Roller Material45# steel0.03-0.05mm chromed
    Shaft Material45#steel
    Shaft DIAD85mm
    Main Motor Power22KW
    Side PlateWall plate
    Way of DriveBy chain
    First rollerFor embossing
    Cutting systemPower5.5kw
    Material of BladeCr12Mov
    Tolerance+1.5mm

    Electrical control system

     

    Electric Source380V, 50HZ,3 phase (Customized)
    PLC Control SystemPanasonic

    Main Components

    No.NameQty
    1Hydraulic uncoiler1
    2Main roll forming machine1
    3PLC control box1
    4Cutting1
    5Output table2

    Pictures


    Application

    Deck floor panels play a crucial role in the construction of buildings, serving as stable and load-bearing flooring systems. These panels are integral structural components, supporting concrete slabs and providing a sturdy platform for a variety of flooring materials. Their versatile use extends to both commercial and residential construction projects.

    1. Mezzanines and Platforms:

      • Deck floor sheets are frequently used in the construction of mezzanines and elevated platforms within industrial, commercial, or residential spaces. These structures provide additional floor space without the need for expanding the building footprint.
    2. Balconies and Outdoor Decks:

      • In residential buildings, deck floor sheets can be used to create balconies and outdoor decks. The sheets provide a durable and weather-resistant surface for outdoor living spaces.
    3. Commercial Buildings:

      Deck floor sheets are commonly employed in the construction of commercial buildings, such as shopping centers, offices, and warehouses, to create elevated floors and mezzanine levels.
    4. Parking Structures:

      Some parking structures utilize deck floor sheets for elevated parking levels. The sheets contribute to the structural integrity and load-bearing capacity of the parking floors.
    5. Industrial Facilities:

      In industrial settings, deck floor sheets are often used to create raised platforms for machinery, storage, and walkways. The durability and load-bearing capacity of these sheets make them suitable for heavy industrial applications.
    6. Roof Decks:

      Deck floor sheets can be used as a roofing material for flat or low-slope roofs. In such applications, the sheets provide both structural support and a waterproof surface.
    7. Modular Construction:

      Deck floor sheets are compatible with modular construction methods, allowing for efficient and rapid assembly of prefabricated building components.
    8. Renovations and Retrofits:

      During building renovations or retrofits, deck floor sheets may be employed to create additional floor space or update the appearance of existing decks and platforms.
    9. Event and Entertainment Spaces:

      Temporary or permanent event spaces, stages, and entertainment platforms often use deck floor sheets. These sheets provide a stable and safe surface for various events.
    10. Residential Decking:

      Homeowners often use deck floor sheets to create durable and aesthetically pleasing decks in their outdoor spaces. These sheets can be made of materials like wood, composite decking, or other outdoor-friendly materials.

    Packing and Shipping:

    Packaging and Shipping of Deck Floor Roll Forming Machine

    The Deck Floor Roll Forming Machine is carefully packaged and shipped to ensure safe delivery to our customers. Here are the details of our packaging and shipping process:

    • The machine is wrapped in a layer of protective film to prevent any scratches or damage during transportation.
    • It is then placed in a sturdy wooden crate for added protection.
    • The crate is sealed and labeled with the product name, model number, and customer information for easy identification.
    • For international shipping, the crate is then loaded onto a pallet and secured with straps for stability.
    • The pallet is then shrink-wrapped and labeled with shipping information for easy tracking.
    • The package is then loaded onto a shipping container or truck for transportation.
    • Our team ensures that all necessary shipping documents are included and properly filled out.

    Once the package arrives at its destination, our customers can expect a smooth delivery process. Our team works closely with trusted shipping partners to ensure timely and safe delivery of the Deck Floor Roll Forming Machine.

    FAQ

    1. Q: What's the warranty period? (24hours online)

    12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

    2. Q: Do you have installation and commissioning service?

    A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

    B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

    C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

    (Normally ,It takes about a week to install )

    3. Q: What’s your after-sales service ?

    We provide 24-hour online service for our customers.

    And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

    4. Q: What's your delivery time ?

    Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

    5. Q: You are trading company or factory?

    We are Manufacturer, and we export our machine by ourselves.

    6. Q: Do you provide customized machine?

    Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

    7. Q: How to visit your factory?

    We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

    arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

    Pudong Airport, about 3 hours.

    It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

    It is very convenient.Please let me know if you have booked the tickets

    so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

    By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

    8. Q: How to place order ?

    Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

    9. Q: What certificate do you have ?

    We have CE and ISO certificate.

    10. Q: What are your terms of payment ?

    First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

    11. Q: What can you do if the machine breaks down?

    We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .


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