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Hydraulic Punching Cable Tray Rolling Machine 45 Steel Shaft Material

Categories Cable Tray Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
MOQ: 1SET
Delivery Time: 80-90 working days
Payment Terms: TT, L/C
Price: USD 108800-138000 per set
Supply Ability: 2 sets per month
Packaging Details: Naked and fixed in the container using steel wire
Quality System: ISO
Rhydraulic Oil: 46# Hydraulic Oil
Shaft Material: 45#steel
Rolling Thinckness: 1-2mm
Raw Material: Galvanized Sheet
Capacity: 10-12m/min
Main Motor Power: 22KW
Cutting: Hydraulic Cutting Cr12mov
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    • Product Details
    • Company Profile

    Hydraulic Punching Cable Tray Rolling Machine 45 Steel Shaft Material

    45 steel Shaft Material Cable Tray Production Line

    for Galvanized Sheet Manufacturing

    Features of Cable tray Roll forming machine

    A cable tray roll forming machine comes equipped with various features to ensure efficient and accurate production of cable trays. The specific features may vary depending on the manufacturer and model, but here are common features associated with these machines:

    1. Decoiler:

      A decoiler is used to hold and feed the metal coil, which is the raw material for cable tray production. The decoiler ensures a steady and controlled feed of the material into the roll forming machine.
    2. Leveling Unit:

      A leveling unit is often included to flatten and level the metal strip before it enters the roll forming stations. This helps ensure uniformity and precision in the final cable tray profiles.
    3. Roll Forming Stations:

      Multiple roll forming stations are set up in the machine, each equipped with sets of rollers to gradually shape the metal strip into the desired cable tray profile. The configuration of these stations can be adjusted to accommodate different cable tray designs.
    4. Cutting Mechanism:

      A cutting mechanism is integrated into the machine to cut the continuous cable tray profile into individual lengths. This can be a flying cutoff system or a stationary shear, depending on the machine design.
    5. Adjustability:

      Cable tray roll forming machines are designed to be adjustable to accommodate different cable tray profiles, sizes, and specifications. This feature allows for flexibility in manufacturing and quick changeovers between different products.
    6. Material Thickness Adjustment:

      The machine may have features to adjust for different material thicknesses, ensuring compatibility with various materials commonly used in cable tray production, such as steel or aluminum.
    7. Quality Control Systems:

      Modern machines often include sensors and monitoring systems to check the quality of the formed cable trays. These systems can detect variations or defects and ensure that the final products meet the required standards.
    8. End Forming or Hole Punching:

      Some cable tray roll forming machines include additional stations for end forming or punching holes in the cable tray for mounting, cable entry, or other purposes. This enhances the versatility of the machine.
    9. Automated Control System:

      The machine is equipped with a computerized control system that allows for easy programming, monitoring, and adjustment of the manufacturing process. This enhances precision and efficiency in production.
    10. Speed Control:

      Variable speed control mechanisms allow operators to adjust the production speed based on the requirements of the manufacturing process and the material being used.
    11. Safety Features:

      Safety features, such as emergency stop buttons, safety guards, and sensors, are incorporated to protect operators during machine operation.
    12. Energy Efficiency:

      Energy-efficient components and systems may be integrated to minimize power consumption during operation.
    13. Stacking or Packaging System:

      Some machines may include automated stacking or packaging systems to streamline the handling of finished cable trays and prepare them for transportation.
    Process Flow

    Uncoiler—Leveling—Feeding—Punching&Cutting—Roll forming—Output table

    Profile drawing

    Technical Data

    ItemsSpecifications
    Max Material Thickness1- 2mm
    Hydraulic Uncoiler5T
    Leveler7Rollers
    MaterialGI
    PunchingHydraulic punching
    Mould MaterialCr12Mov
    Rolling Speed10m/ min
    Roller Stations14 stations
    Roller MaterialGcr15, quench treatment hardness 55-60
    Shaft45# steel
    Shaft diameter76mm
    Main Motor Power22kw
    Side structureMemory archway
    TransmissionChain
    Hydraulic Power7.5 kw
    Blade MaterialCr12Mov
    Tolerance+- 1.5mm
    Electric Source

    380V, 50HZ,3 phase(customized)

    PLC Control SystemPanasonic

    Main Items

    No.NameQty
    1Hydraulic uncoiler1
    2Leveling1
    3Hydraulic Punching1
    4Main Roll Forming Machine1
    5PLC Control Box1
    6Hydraulic Pump Station1
    7Output Table2

    Main machine pictures

    Application

    In building wiring, cable tray systems are used to support insulated cables used for power distribution and communications. Cable trays are an alternative to open wiring or electrical conduit systems and are commonly used for cable management in commercial and industrial buildings. Common cable trays are made of galvanized steel, stainless steel, aluminum or fiberglass reinforced plastic. Materials for a given application are selected based on where they will be used. Galvanized pallets can be made from pre-galvanized steel sheets from which the pallets are made, or they can be hot-dip galvanized after manufacturing. When galvanized pallets are cut to length on site, the cut surfaces are often coated with a zinc-rich compound to protect the metal from corrosion.


    FAQ

    1. Q: What's the warranty period? (24hours online)

    12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

    2. Q: Do you have installation and commissioning service?

    A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

    B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

    C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

    (Normally ,It takes about a week to install )

    3. Q: What’s your after-sales service ?

    We provide 24-hour online service for our customers.

    And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

    4. Q: What's your delivery time ?

    Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

    5. Q: You are trading company or factory?

    We are Manufacturer, and we export our machine by ourselves.

    6. Q: Do you provide customized machine?

    Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

    7. Q: How to visit your factory?

    We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

    arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

    Pudong Airport, about 3 hours.

    It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

    It is very convenient.Please let me know if you have booked the tickets

    so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

    By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

    8. Q: How to place order ?

    Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

    9. Q: What certificate do you have ?

    We have CE and ISO certificate.

    10. Q: What are your terms of payment ?

    First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

    11. Q: What can you do if the machine breaks down?

    We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .


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