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12m*1.5m*1.2m Scaffold Plank Roll Forming Machine 18 Roller Stations

Categories Scaffold Plank Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
MOQ: 1SET
Delivery Time: 90-100 working days
Payment Terms: TT,LC
Price: USD 65000-85000 per set
Supply Ability: 2 sets per month
Packaging Details: Naked and fixed in the container using steel wire
Material Type: Steel
Cutting Blade Material: Cr12Mov
Control System: PLC
Dimension: 12m*1.5m*1.2m
Roller Material: Cr12
Shaft Diameter: 100mm
Power: 11kw
Shaft Material: 45# Steel
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    12m*1.5m*1.2m Scaffold Plank Roll Forming Machine 18 Roller Stations

    18 Roller Stations Scaffold Plank Roll Forming Machine

    with Cutting Blade Material Cr12Mov 11kw

    Product Description:

    A scaffolding roll forming machine is a specialized piece of equipment used in the manufacturing of scaffolding components. This machine utilizes a process called roll forming, in which a continuous sheet of metal is passed through a series of rollers to gradually shape it into the desired profile. By using this process, the machine is able to efficiently produce long lengths of consistent and high-quality metal components for scaffolding.

    Roll forming is a popular manufacturing technique due to its efficiency and accuracy in shaping metal materials. The process begins with a flat sheet of metal that is fed into the machine. As the sheet passes through the rollers, it is gradually shaped into the desired profile through a series of bending, cutting, and punching actions. This continuous process allows for the production of large quantities of scaffolding components with minimal waste.

    Using a scaffolding roll forming machine results in high-quality and durable scaffolding components. The consistent shaping provided by the machine ensures that each component is of the same size and shape, reducing the risk of errors during assembly. This makes the scaffolding safer and more stable, providing a reliable support structure for workers in various industries.

    The versatility of a scaffolding roll forming machine allows it to be used for a wide range of scaffolding components, such as tubes, frames, and planks. This makes it an essential piece of equipment in the scaffolding manufacturing industry. With its ability to produce long lengths of consistent and high-quality components, the machine greatly contributes to the efficiency and productivity of the construction process.


    Process Flow

    Uncoiler --- leveling--- punching--- roll forming--- cutting --- output

    Profile drawing

    Technical Data

    ItemsSpecifications
    Max Material Thickness2- 4mm
    Hydraulic Uncoiler5T
    Leveler7Rollers
    MaterialGI
    PunchingHydraulic pre-punching
    Mould MaterialCr12Mov
    Rolling Speed10m/ min
    Roller Stations18 stations
    Roller MaterialGcr15, quench treatment hardness 55-60
    Shaft45# steel
    Shaft diameter9595mm
    Main Motor Power55kw
    Side structureMemory archway
    TransmissionGearbox
    Hydraulic Power15 kw
    Blade MaterialCr12Mov
    Tolerance+- 1.5mm
    Electric Source

    380V, 50HZ,3 phase(customized)

    PLC Control SystemPanasonic

    Main Items

    No.NameQty
    1Hydraulic uncoiler1
    2Leveling1
    3Hydraulic Punching1
    4Main Roll Forming Machine1
    5PLC Control Box1
    6Hydraulic Pump Station1
    7Output Table2

    Main machine pictures

    Application

    Scaffolding has a wide range of applications across various industries, providing a temporary and elevated work platform for workers to perform tasks safely and efficiently. Here are some common applications of scaffolding

    Construction and Building Maintenance:Scaffolding is extensively used in the construction industry to provide a stable platform for workers to access elevated areas of a building or structure during construction, maintenance, or repair work. It is commonly employed for tasks such as painting, plastering, bricklaying, roofing, and window installation.

    Renovation and Restoration:During renovation or restoration projects, scaffolding is used to reach and access different parts of a building, especially when traditional ladders or lifts may not be practical.

    Bridge and Infrastructure Projects:Scaffolding is crucial for constructing, repairing, or maintaining bridges and other infrastructure projects where elevated access is required.

    Shipbuilding and Repair:In shipyards, scaffolding is used to provide a safe working platform for shipbuilders and repair crews. It allows workers to access different levels of the vessel for construction, maintenance, or repair work.

    Event Staging and Production:Scaffolding is utilized in the entertainment industry for constructing temporary stages, lighting rigs, and platforms during events, concerts, and performances.

    Film and Television Production:Scaffolding is employed to build structures for film sets and outdoor scenes. It provides a stable platform for cameras, lighting equipment, and crew members.

    Power Plant and Industrial Maintenance:In industrial settings, scaffolding is used for maintenance and repair work on large machinery, tanks, and structures within power plants, refineries, and manufacturing facilities.

    Oil and Gas Industry:Scaffolding is crucial for accessing equipment and structures in the oil and gas industry, including drilling rigs, refineries, and offshore platforms.

    Temporary Structures:Scaffolding is employed to create temporary structures, such as viewing platforms, grandstands, and support structures for temporary events.

    Emergency and Rescue Operations:In emergency situations or rescue operations, scaffolding can be quickly deployed to provide access to elevated areas, aiding in rescue and recovery efforts.

    Maintenance of Historical Structures:Scaffolding is often used in the restoration and maintenance of historical buildings and monuments, allowing workers to access intricate architectural details safely.

    FAQ

    1. Q: What's the warranty period? (24hours online)

    12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

    2. Q: Do you have installation and commissioning service?

    A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

    B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

    C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

    (Normally ,It takes about a week to install )

    3. Q: What’s your after-sales service ?

    We provide 24-hour online service for our customers.

    And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

    4. Q: What's your delivery time ?

    Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

    5. Q: You are trading company or factory?

    We are Manufacturer, and we export our machine by ourselves.

    6. Q: Do you provide customized machine?

    Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

    7. Q: How to visit your factory?

    We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

    arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

    Pudong Airport, about 3 hours.

    It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

    It is very convenient.Please let me know if you have booked the tickets

    so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

    By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

    8. Q: How to place order ?

    Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

    9. Q: What certificate do you have ?

    We have CE and ISO certificate.

    10. Q: What are your terms of payment ?

    First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

    11. Q: What can you do if the machine breaks down?

    We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .


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